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DC Fiber Solutions

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Molded Fiber Packaging Engineering

DC Fiber Solutions is an independent engineering consultancy specialized in molded fiber packaging development. We support companies from initial feasibility and concept development through DFM, supplier selection, tooling review, prototyping and production launch.

Our work focuses on protective packaging for industrial, automotive, electronics, medical and other technical applications, including EPS, EPP and plastic packaging conversions to molded fiber.

  • Min project size
    $1,000+
  • Hourly rate
    $100 - $149 / hr
  • Employees
    Freelancer
  • Year founded
    Founded 2026

Overview by:

Reviewer avatar
Durmus Cakar
Founder & Senior Molded Fiber Packaging Engineer About the Team

Service Lines
Engineering
40%
Packaging Design
30%
Manufacturing Consulting
20%
Product Design
10%
Select Focus Area
Engineering Focus
Mechanical Engineering
80%
Industrial Engineering
20%
Manufacturing Consulting Focus
Manufacturing Systems Design
70%
Machinery Consulting
30%
Packaging Design Services
Package Structure
100%
Product Design Focus
Computer Aided Design (CAD)
80%
Prototype Design
20%
Industries
Manufacturing
35%
Automotive
30%
Medical
15%
Consumer products & services
10%
Other industries
10%
Clients
Midmarket ($10M - $1B)
55%
Enterprise (>$1B)
30%
Small Business (<$10M)
15%

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Our Story

DC Fiber Solutions is a founder-led engineering consultancy specialized in molded fiber packaging. With more than 10 years of industry experience, we support projects from feasibility and concept design through DFM, supplier selection, tooling review, prototyping and production launch. Our focus is practical: technically feasible designs, suitable manufacturing processes and clear coordination between clients, suppliers and toolmakers.

Meet the Team

Durmus Cakar

Durmus CakarFounder & Senior Molded Fiber Packaging Engineer

Founder and senior molded fiber packaging engineer with 10+ years of experience in concept design, DFM, tooling, supplier development and industrialization for automotive, industrial, medical and electronics packaging.

What Sets Us Apart

10+ Years of Molded Fiber Experience

Deep hands-on experience in protective packaging, DFM, tooling, supplier development and industrialization.

Manufacturer-Independent Engineering

Projects are evaluated based on the most suitable process, supplier capability and project requirements.

From Concept to Production

Support covers feasibility, CAD concept development, DFM, supplier sourcing, tooling review, trials and production launch.

Tools and Technology

Microsoft Excel
Microsoft PowerPoint
Microsoft Teams

Commonly Asked Questions

We are currently interested in molded fiber packaging projects involving EPS/EPP or plastic replacement, protective packaging development, DFM, supplier selection, tooling review, prototyping and industrialization. Automotive, industrial, electronics and medical applications are especially relevant.

We can support projects from early feasibility and concept development through DFM, supplier sourcing, tooling review, prototype evaluation and production launch.

DC Fiber Solutions is primarily an independent engineering consultancy. We can help identify and coordinate suitable manufacturing partners based on the required process, tooling, volume and project location.

Yes. We evaluate the product, current packaging, protection requirements, box constraints, target volumes and manufacturing feasibility before developing a molded fiber concept.

Our project management process is stage-based and transparent, covering discovery and feasibility, concept development and DFM, supplier sourcing, tooling and prototype review, and production launch. Each stage has clear deliverables, decision points and next actions, with close technical coordination between the client, suppliers and toolmakers.

Contact DC Fiber Solutions

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